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sag mill power cost calculations

Simple SAG Mill - Official Feed The Beast Wiki

The Simple SAG Mill is a machine added by Ender IO. It uses Micro Infinity (µI) to grind (or mill) items into their crushed variants, like Ores into Dusts. The Simple SAG Mill has four output slots; recipes can have 1-4 different outputs, with different chances of obtaining those outputs. Similar to Ender IO's other Simple machines, capacitors cannot be used in the Simple SAG Mill, so its ...

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Energy and Cost Comparisons of HPGR-based Circuits | E & MJ

The collected SAG feed sample was prepared for pilot-scale HPGR and stirred mill testing to determine the key operating parameters for flowsheet design and power-based calculations. Ultimately, the simulation and test results allowed for the direct comparison of the energy and costs for three circuits.

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PRE-CRUSHING OF SAG FEED: FRIEND OR FOE

in a ball mill. The savings on SAG mill power are offset by ball milling efficiency losses so the result of making a coarse SAG product is negative because the ball mill power is increased and the circuit will become SAG limited. Bond's work was unique in that he related power calculations to specific energy (kWh/t), and his equations lead

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sag mill power cost calculations - witkom.pl

Design of the 40 foot SAG Mill Installed at the Cadia ... - ResearchGate . The SAG mill cost $12.2 million, whilst the SAG mill motor cost A$8.8 .... SAG mill base power was estimated from pilot plant data at 7.8 kWh/t, the basis was a ...

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CNC Machining Cost Calculation: All Factors and Tips You ...

Machining Costs. The machining cost depends on the type of machine. The two main types of machines used in CNC machining are mainly: 3-axis machines and multi-axis machines. In Europe, the 3-axis machines cost around $35-$40 per hour while the multi-axis machines cost around $75-$120 per hour. However, you can get these for way cheaper with ...

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THE COMMINUTION CIRCUIT DESIGN FOR THE CONSTANCIA …

mill work index 11.4 kWh/t and an average RQD of 44%. RQD values of 25% resulted in a SAG mill feed size (F80) between 55 and 60 mm and throughputs of 6200 t/h. RQD values of 55% resulted in SAG mill feed size (F80) of over 70 mm and a SAG mill throughput of 5200 t/h. The Batu Hijau SAG mill specific energy was a function of point load test and ...

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TECHNICAL NOTES 8 GRINDING R. P. King

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

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THE COMMINUTION CIRCUIT DESIGN FOR THE CONSTANCIA …

SAG mill specific energy was a function of the inverse of the Axb value, the mill geometry and the mill operating conditions. Ball mill specific energy was calculated using a variation of Bond's formula for total specific energy and subtracting …

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Bond Grinding Circuit Efficiency

• Example calculations • Data base examples • Conclusions 2. 2/20/2014 2 ... Example SAG-Ball Mill Circuit WI Efficiency Calculation • SAG-ball circuit F80 = 165,000 um P80 = 125 um W = 14.6 kWh/t ... important business (cost) of grinding. 16. Author: Omar Created Date:

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Rod Mills Capacity Calculator

capacity calculation for rod mill. capacity calculation of roller ball mill - esic2017.eu. The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and …

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SAG Mill | Autogenous and Semi-Autogenous Mills | FL

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

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Innovative Gear Drive Solution for Grinding Mills | E & MJ

The SAG mill reduces ore fragments with a maximum size of 250 mm (P80 = 152 mm) down to 2 mm, and the ball mill reduces the SAG mill product to about 74 µm. Grinding is followed by flotation. The ball mill measures 8.2 x 14 m; in terms of power—transmitted by mechanical gear drives—it is considered one of the world's largest, if not ...

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A POWER BASED APPROACH FOR THE SELECTION AND …

A POWER BASED APPROACH FOR THE SELECTION AND COMPARISON OF BALL MILL LINERS by Olav Mejia Alarcon B.A., Univ. Nac. Mayor de San Marcos, 1992 A THESIS SUBMITTED IN PARTIAL FULFILLMENT OF

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OSTI.GOV Technical Report: Improving Energy Efficiency Via ...

Depending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of …

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USING THE SMC TEST® TO PREDICT COMMINUTION …

AG/SAG mill and crusher circuit simulations through the use of JKSimMet. Independent of this it can be used in power-based calculations, which in conjunction with the Bond ball work index test, enable the prediction of the specific energy of comminution circuits where such circuits include combinations of any of the following equipment:

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SAGMILLING .:. Articles

An updated data set for sag mill power model calibration This paper expands the SAG mill survey database published by the Author at Procemin 2013. The new database includes 49 published SAG/AG mill surveys and includes mills from all over the world.

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AG - Autogenous & SAG Semi-Autogenous Mill Design …

Mill Power required at pinionshaft = (240 x 16.5 x 1.025) ÷ 0.746 = 5440 Hp Speed reducer efficiency: 98% 5440 Hp ÷ 0.98 = 5550 HP (required …

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DESIGN OF THE KUBAKA GRINDNG CIRCUIT USING SPI AND …

W Total = WSAG + W Ball Mill (2) Where W is the grinding mill work input in kWh/t. For the above reason, the Starkey SAG mill was built in 1991 to measure the energy required to grind ore to a size of 80% passing 10-mesh or 0.17 mm (T80) by grinding small drill core samples to precisely that size.

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ore processing sagmilling draw power optimization

calculate sag mill power draw. Power Draw Calculator Of Ball Mill There is a speci fi c gravity factor that affects AG/SAG power draw parameters are inputted for the speci c power Ball Mill Charge Calculation how to calculate sag mill ball charge the power draw for a given mill draw for a given mill is required for the calculation of motion of grinding charge...

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AUTOMATION ADVANCED CONTROL EXPERT (ACE)

• Manage power and torque limits to prevent mill overload SAG MILL CASE STUDIES Location: Minera Centinela Mine • Reduced feed variability by 18% • Increased SAG mill throughput by 13.5% and reduced energy consumption per tonne by 9.3% Location: Minera Los Pelambres Mine • Reduced feed variability by 5.6%

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Power-based comminution calculations using Ausgrind

power requirements for circuits including SAG and ball mills. The method required a proposed F 80 feed size to the SAG mill, the final grind size and an estimate of the transfer size between the

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Orway Mineral Consultants Canada Ltd. Mississauga, ON ...

The Bond equation is used to calculate ball mill specific energy from T 80to the final product P 80size. The total circuit specific energy is the sum of the SAG mill and ball mill specific energies. W SAG= R (Ms+16000)/(Ms.447.3) (4) W T= K a . K b . W SAG . [10. BWi. (T 80 -0.5-1700-0.5). EF5] + W BM . K BM(5) Where: W

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Energy Use of Fine Grinding in Mineral Processing ...

This quantity is small compared to the power used by a semi-autogenous mill and a ball mill in a primary grinding circuit; a ball mill can have an installed power of up to 15 MW, while installed power for a SAG mill can go up to 25 MW. However, the energy used for fine grinding is still significant.

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What's the Difference Between SAG Mill and Ball Mill ...

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...

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Modelling SAG milling power and specific energy ...

In Fig. 3, Fig. 4 the data is presented in order to show the effect of the fresh feed size, particularly the % −6″ +1″ (−152 +25 mm), on the SAG mill power consumption (Pc) in kW and on the SAG mill specific energy consumption (Ecs) in kW h/t, obtained by dividing the power consumed (kW) by the fresh feed rate (t/h).

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Sag Milling Crusher

The style of a SAG mill liner is driven by the material of building and construction and also the application, as well as limited by casting, molding, and taking care of constraints. For huge mills with wide inlet trunnions, in excess of 1.5 m, liner handling types of equipment are currently in common usage, and also this has actually permitted ...

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A Method to Determine the Ball Filling, in Miduk Copper ...

autogenous (SAG) Mill via an utilized method. Miduk SAG Mill circuit is shown in Figure 1. Figure 1: Diagram of Miduk Copper Complex SAG Mill Methods The following methods were utilized in this research work for ball filling calculation. To fulfill this aim, three approaches were investigated. - Surface load photograph,

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A mill power equation for SAG mills | SpringerLink

where m p is in kW; D is internal mill diameter (meters), L is internal mill length (meters); J is total fractional charge loading of the mill; J B is the fractional mill filling by balls; ε B is the effective porosity of the charge, taken as 0.3; ρ s and ρ b are true densities of rock and balls (tons per cubic meter), respectively; w c is the weight fraction of rock in water and rock in ...

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tpical charge lifting angle fopr sag mills

Nov 25, 2017 0183 32 s AG/SAG mills accomplish the same size reduction work as 2 or 3 stages of crushing and screening The feed size for these mills is limited to the, Figure IV-1 Particles extracted from the charge of a pilot scale SAG mill Autogenous AG and semi-autogenous SAG mills are tumbling mills in which, air-lift, micro bubble SF ....

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GROSS POWER CALCULATOR - SMC Testing

calculations by the user. If the mill has cone ends the model automatically calculates the volume of the ... the model from grate to overflow when predicting the power draw of an AG/SAG mill. 4 Figure 1 – Measured vs Predicted Motor Input Power . 0 2000 4000 6000 8000 10000 12000 14000 16000 18000

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A simple estimation method of materials handling specific ...

a SAG mill plant, risking a skewed analysis of the operating costs, benefiting the HPGR option. One of the ancillary systems that may be overlooked is the more complicated conveying systems ... Conventional conveyor power draw calculations are complicated. ... such benefits would apply to the capital cost). Conventional conveyor power draw can ...

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SAGMILLING .:. Home

Internet-based calculations and energy models for mineral comminution. Sagmilling is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations. Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are ...

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Mill (grinding) - Wikipedia

SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. A SAG mill with a 44' (13.4m) diameter and a power of 35 MW (47,000 HP) has been ...

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Polycorp - Innovations

Mill liner challenges can be overcome to improve mill availability and throughput with Polycorp's specialized product design support and mill power calculations. By studying the liner configurations, our experienced engineers can optimize the power in the mill.

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Analytics-driven smart sourcing and procurement of ...

Power requirements of the mill • Income from scrap sales E = 10 X Wi (1/ P80 - 1/ F80 ) E = 10 X Wi (1/√P80 - 1/√F80 ) Wear rate of the balls To calculate the wear rate of the balls, the team first calculated the mill's filling of the grinding media. With this, the number of balls present inside the mill was deduced.

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SAG Mill Grinding Circuit Design - 911metallurgist

As such, it exposes the circuit to risk in terms of failing to meet throughput targets if insufficient SAG power is installed. Rather than design the …

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Optimizing Performance of SABC Comminution Circuit of the ...

operating at 90% of its maximum power. The combined power draw of the SAG mill and ball mill was 8658 kW, which caused partial over-grinding. From experience in processing plants outside of China, the power rating of the ball mill should be higher than that of the SAG mill [5]. The pebble crusher had an over-powered configuration.

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Face Milling Calculators • Force, Torque, and Power

Calculated Required Power. F t Tangential cutting force: lb N. T Torque at the cutter: Nm in.-lb ft-lb Nmm. Machining Power. P s at the cutter: (HPc) KW. P m at the motor: hp KW. These calculations are based upon theoretical values and are only intended for planning purposes. Actual results will vary. No responsibility from Kennametal is assumed.

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