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Way to mount a fly cutter for a longitudinal feed?

If you need a full half round or true form, you will need a ball end, or a custom ground endmill. Or you could make your own flycutter (or 4" face mill) to mount on the horizontal arbor. Heck, possibly a side cutting slitting saw (with relief ground on the face of the saw) mounted on the arbor. The above would only be good for finishing.

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Machining a slight radius in gauge block - Page 2

Another way to approach this with a manual milling machine would be to use a ball end, end mill. Calculate the in-feed (down feed on the mill) at intervals and make multiple passes across the width of the aluminum. An end mill with a 1/2" ball radius and intervals of 1/4" should get it fine enough for a file to take out the waves in the cut.

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Milling Process, Defects, Equipment

6. Possible Defects. 7. Design Rules. 8. Cost Drivers. Milling is the most common form of machining, a material removal process, which can create a variety of features on a part by cutting away the unwanted material. The milling process requires a milling machine, workpiece, fixture, and cutter. The workpiece is a piece of pre-shaped material ...

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The profile can be better customised to suit mill speed and filling and therefore optimise performance, and it allows more material in the lifter for a given base width, but the mill must only run in one direction. 7. High–low double wave ball mill liners – These are a refinement of the wave liner, Figure 5.

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Introduction to Milling Tools and Their Application

Ball end mills produce a radius at the bottom of pockets and slots. Ball end mills are used for contour milling, shallow slotting, contour milling and pocketing applications. Flutes Spiral-shaped cutting edges are cut into the side of the end mill to provide a path for chips to escape when an end mill is down in a slot or a pocket.